Online Near-infrared Quantitative Analysis and Automatic Sorting of Waste Polyester/Cotton Blend Fabrics
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KeyWord:waste textiles  online near infrared  quantitative analysis model  efficient identification  automatic sorting
ZHENG Jia-hui,DU Yu-jun,LI Wen-xia,LIU Zheng-dong,WANG Hua-ping 1.College of Material Design and Engineering,Beijing Institute of Fashion and Technology;2.College of Clothing Art and Engineering,Beijing Institute of Fashion and Technology;3.College of Materials Science and Engineering,Donghua University
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      Under the optimal test conditions explored in the early stage,the online original near infrared spectrum for the polyester/cotton blend fabrics samples was collected using a self developed “high efficiency identification and sorting device for the main components of fiber products”.Based on the original online spectrogram,an optimal spectral pretreatment method was proposed as S-G smoothing+MMN+S-G derivative.Meanwhile,an online near infrared quantitative analysis model for polyester/cotton blend fabrics was established by partial least square method.The root mean standard error of cross validation(RMSECV) was 1.47,the correlation coefficient of calibration(RC) and correlation coefficient of validation(RV) were not less than 0.99,the relative predictive deviation of calibration(RPDC) was 18.17,the relative predictive deviation of validation(RPDV) was 13.13,and the relative predictive deviation of cross validation(RPDCV) was 1176.To verify the reliability of the model,30 external samples were selected for online verification.The linear equation for the verified results was y=(1.00±0.01)x-(0.88±0.56),with an accurate rate of 93.3%.After importing the model into the “textile online master control program” of the sorting device,the sorting category of the equipment was set for different polyester content fabrics,then the content prediction for the polyester/cotton fabrics samples were performed,and the samples were automatically purged into the corresponding collection frame through the device's blowing and sorting system.The time for each sample to be predicted and sorted was less than 2 s,and the automatic mechanical sorting result was correct.Therefore,the established model and sorting device could be used for efficient online measurement and automatic sorting of waste polyester/cotton blended textiles.